kalamazookid wrote:
I ran into the crew at lunch today. They're hard at work getting her repaired. When they landed Friday the plane was trailing quite a bit of smoke... just glad that the problem was just a blown cylinder.
Sounds like they blew more than just a cylinder if they are removing and sending out the entire engine.
We have blown two cylinders in the last three years (these are the only two in our 19 years of flying the aircraft). Doing the repairs in both cases took about a day's worth of work once we had the parts with one/two people working on it. In both cases though, the jug was what failed and oil was not lost in large amounts and the piston and valves continued to operate normally. In fact, I think we only lost a couple of gallons on both of them (we fly with 30 gal/oil per engine).
We lost one last year on arrival into republic airport in NY last year when we went to go shoot a tv episode there. We had a new cylinder overnighted in and flew home two days later on schedule.
The one previous to that, we had repaired within 4 days. It happened on takeoff, but there was no apparent indication of failure other than a slight oil leak and a rough running engine when we tried to lean it for cruise. There was no spike in temperatures or any fluctuation in oil temp/pressure. We ended up flying all the way back home with a rich mixture and it wasnt until after we washed all the oil off the next day that we found the crack in the cylinder head.
Here is a video I took of us landing with the first jug.
http://m.youtube.com/watch?v=05Qau-8APOkHopefully they it fixed soon. It's a shame they will be missing their own show.