bomberflight wrote:
The updates are really appreciated during these cold winter months

Thanks for taking the time to keep us posted !
Thanks for watching, guys. One of the reasons we haven't done a large volume of updates is the cold weather that North Texas has had this winter. Our hangar is unheated and it can get pretty frosty in there at times, hence not as much work

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Here's a quick update on construction and repair methods that Boeing used on hollow tubing structures:
As most of you know, the B-17 has a large amount of hollow structural members. Here is a small brace that supports the wing surfaces aft of the aft spar. Notice that there is a filler inside to keep the tube from collapsing when rivets are driven through the tube and its attaching bracket:

This is the other end of the tube. It seems that the filler block either fell out or was never inserted when the subassembly was built. Luckily the attaching bracket is stout enough that the tube didn't collapse when the rivets were shot:

Here is an excerpt from the Structural Repair Manual that refers to installing a micarta or hardwood filler during splice repairs. This is the same method used during assembly at the factory, just in a different application:

This is the little micarta filler block I fabbed up for this tube--just slide it in, with a bit of sealant to secure it, and rivet the parts back together:


Scott