I had a little flat black paint left in my gun this morning and didn't want to throw it out, soooo Andy and I walked over to the noseart collection here at the museum and started looking at what stencils these ol' B-24's had on them. I knew where some went, but just wanted to double check with the original noseart panels we have here (plus it's just so dang cool to walk through that exhibit

). Anyway, so when we got back, we started punching stencils out so that I could apply them to the airplane before the paint in the gun cured.
It all seemed pretty straight forward to me, but when a museum guest walked through and mentioned that he was amazed at all I had to do in order to just put a tiny little stencil on, I thought I'd go ahead and snap a few shots of that process to show y'all.
Now, first of all, the pictures may seem a little confusing, as some will show the stencil with paint on them, while others may not. I started taking the pictures mid-way through the process and then went back to fill in the gaps when painting the same stencil on the other side. So, try to disregard the painted and non-painted stencils while I try to explain this process.
The first step is to cut each stencil down fairly small. I prefer to have only a small amount of material around the letters, so that the tape will hold it down nice and snug. The further out the tape is, the more likely the stencil will "rise above" the surface you're painting and give the letters a "fuzzy" look. Many times, I'll even get some stick-'em stuff (the same that's used on Post-it-Notes, but in a stick), and apply it to the back of the stencil so that it'll lay down better. This doesn't work well on non-glossy finishes for some reason, so I opted not to use it this time.
After you cut the stencil down, just start taping it down, making sure it's nice and straight, because people never notice what's right...they only notice what's wrong......
Then tape the other edges, again, making sure that it's held down nice and tight against the surface you wish to paint.....
Then you mask around the stencil to protect the painted surface from overspray. I just use a couple of posterboard templates that I use over and over and have cutouts in them, which I can locate wherever necessary in order to save time (and tape).......
Then you just spray the paint on. You only need a couple of very light passes here. It doesn't take much to get the job done right. Too much paint and it'll look horrible. And yes, I know I wasn't wearing a respirator for this job. It's a no-no, and I don't recommend painting without one. I was just too lazy to get all geared up for literally two seconds worth of painting. Bad excuse, I know, but it's the truth. Try not to flame me too bad over it, please......
Then as soon as you're done painting, you remove all of the masking in reverse order of installation...carefully! Here is the finished result...
And just to give you an idea of how small that stencil is, here's a partial shot of the left side of the airplane. The stencil I applied in this update is at the lower, center of this photo......
Okay, I've been here my 13 hours today. I'm going to try to sneak out of here so that I can get rested up for some more of this fun tomorrow.
Gary