Mon Aug 13, 2007 8:50 pm
Mon Aug 13, 2007 9:20 pm
Tue Aug 14, 2007 5:07 pm
Cvairwerks wrote:Stoney: The early -10's had a propensity to blow cargo doors open or completely off the aircraft in flight. That coupled with a very poorly designed engine removal rig and procedure that caused significant stress on the rear pin on each wing engine and subsequent pin failure, earned it the nickname of the DeathStar. It bore a striking resemblance to the L-1011, which had the name of the TriStar, so it's got hung with a moniker that played off that name and reflected how many of the crews felt about the early aircraft.
Tue Aug 14, 2007 11:23 pm
Cvairwerks wrote:That coupled with a very poorly designed engine removal rig and procedure that caused significant stress on the rear pin on each wing engine and subsequent pin failure...
The National Transportation Safety Board determines that the probable cause of this accident was the asymmetrical stall and the ensuing roll of the aircraft because of the uncommanded retraction of the left wing outboard leading edge slats [see fig. 16.2] and the loss of stall warning and slat disagreement indication systems resulting from maintenance-induced damage leading to the separation of the No. 1 engine and pylon assembly at a critical point during takeoff. The separation resulted from damage by improper maintenance procedures which led to failure of the pylon structure.
Contributing to the cause of the accident were the vulnerability of the design of the pylon attach points to maintenance damage; the vulnerability of the design of the leading edge slat system to the damage which produced asymmetry; deficiencies in Federal Aviation Administration surveillance and reporting systems which failed to detect and prevent the use of improper maintenance procedures; deficiencies in the practices and communications among the operators, the manufacturer, and the FAA which failed to determine and disseminate the particulars regarding previous maintenance damage incidents; and the intolerance of prescribed operational procedures to this unique emergency.
Investigation showed that the door had been improperly shut by a handler on the ramp at the airport. He had forced it shut and had bent the internal rods and tubes without properly locking the door. Instead of the locking pins fitting neatly around the latches they just jammed against the lugs, and when the cabin reached a critical pressure where the door could not hold the force any more it simply just tore itself away.
Three service bulletins were released for modifications to be carried out on the aircraft. One such aircraft, TC-JAV, was flying with only two of the requested modifications. TC-JAV, a DC-10-10 owned by the Turkish carrier THY, was scheduled to ferry passengers back from Orly Airport in Paris, France to London's Heathrow Airport on the day of March 3, 1974.
Company records indicating that the suggested modifications had been completed on TC-JAV, prior to its delivery to the airline in December 1972, proved to be erroneous. Although adjustments to the lock limit warning switch were made, the work was not in accordance with aeronautical standards. The installation of the viewing port, one modification that had been carried out, could alone have prevented the tragedy, had somebody used it to make a visual inspection prior to the takeoff. The warning placard was also in place, but of no use for two reasons. First it had been printed in English, which the Algerian born baggage handler could not read, and perhaps more importantly, the design of the mechanism and the shodiness of the modifications made it possible to pull down the locking lever, bending the internal components, without the use of any abnormal force. The faulty design also accounted for the fact that a warning light on the flight engineers panel had failed to illuminate, indicating that the door was not locked.
Following the disaster, the F.A.A. issued an Airworthiness Directive mandating a closed loop system on all DC-10 cargo doors. Similar to that used on the Boeing 747, the mechanism is designed so as to prevent closure of the vent door unless the locking pins are correctly in place. Subsequently, the government agency took action to further enhance safety in the DC-10, 747, and L1011 Tri-Star. Cabin floors were reinforced and venting improved so as to increase survivability of the aircraft in the event of a major decompression or structural failure.
http://www.airdisaster.com/special/special-thy981.shtml
Thu Aug 16, 2007 8:51 am
Cvairwerks wrote:Stoney: The early -10's had a propensity to blow cargo doors open or completely off the aircraft in flight. That coupled with a very poorly designed engine removal rig and procedure that caused significant stress on the rear pin on each wing engine and subsequent pin failure, earned it the nickname of the DeathStar. It bore a striking resemblance to the L-1011, which had the name of the TriStar, so it's got hung with a moniker that played off that name and reflected how many of the crews felt about the early aircraft.
Thu Aug 16, 2007 12:45 pm