BubbaDixon wrote:
As one writer expressed earlier, maybe the focus should be on the folks flying near the edge of the envelope and with higher frequency.....and leave the weekend crowd an out for future expensive mods they may not even need.
Here is a metal fatigue primer for those that are interested.
At a certain stress level and below, steel can be cycled indefinitely. Above that stress level, fatigue damage accumulates. Aluminum on the other hand accumulates fatigue damage regardless of the stress level.
Ergo, a lot of low stress cycles in aluminum can equal the same fatigue damage as a few higher stress cycles.
Another detail is that if you cycle metals in tension only, the fatigue damage is less than if you switch between tension and compression. This means that a Bonanza spar cycling between 0 and +2 g stress levels will last longer than one cycled the same number of times between -1 and +1 g.
Yet another consideration is the fact that holes and other design details can create stress risers which accelerate fatigue damage and can lead to rapid crack growth/failure in areas of high stress. Corrosion, as well as a phenomenon known as stress corrosion cracking are problematic in some aluminum alloys more so than others.
The bottom line is that this is a very complicated issue. The Bonanza series was designed before all these factors were well known. There was probably no fatigue analysis performed at all in the development of the Bonanza (1946?), and perhaps not in the T-34 either.
If you fly ACM style aerobatics to the limits in the T-34 manual, you will accumulate fatigue damage much more rapidly than you would flying the non-aerobatic rated Bonanza models to the Standard Category limits in the Bonanza manual.
If you fly very smooth aerobatic displays like Julie Clark does, a T-34 would probably last indefinitely. On the other hand, the V-Tail Bonanza had a major AD Note come out some years ago that required most to have modifications to prevent the stabilizer leading edges from folding up- this after they had been in service for some 35 years. And that had nothing to do with fatigue damage.
We'll just have to wait for the analysis of THIS FAILURE to see if this is the same problem or another. The two failures may in fact be unrelated.